#4900417
At it again - this time a Full-Size Clippard for the Spirit pack. Includes easy-to-use cutting jig!

We start here - your puny molded-in Clippard.

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Then, install the cutting jig, and cut off everything above it!

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You should have this at the end. I used a Dremel cut-off wheel. Don't be afraid to hit the jig, it's expendable!

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Pry it off and remove the burrs, and you should have this.

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Next up, slip the Clippard Base over the flange you've left behind and use the holes in it to guide a 3/16 drill bit through the remaining plastic. Note - you will be cutting through an odd shape, so use a firm hand and medium speed - the shell is soft ABS and will readily cut.

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You should have this when done (yes, a stalk has appeared - the previous prototype was missing it.)

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With that out of the way, pull everything off and assemble your Clippard. It should easily snap together - reinforce with glue.

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Now insert the backplate into the cavity behind the Clippard mounting point. As you can see, holes are pre-printed, and are slightly undersize so the screws (M5x10-M5x20mm) will bite well into it, removing the need for nuts.

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Now thread everything together part way, and throw a little glue around the base of the Clippard for reinforcement.

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Then screw everything down tight. You should see something like this when done.

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Once the glue sets, you can unthread the screws to protect them from paint if you are re-spraying the shell.

Files here on Thingiverse: https://www.thingiverse.com/thing:2618668
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