- October 20th, 2012, 8:27 pm#419277
Guys,
I am waaay bummed! My Resin proton gun from last year was "improperly" stored...
and the one I ordered this year from online, hasn't arrived. Therefore I am making my own. I always wanted to make a metal one, but have judged good ol steel a little heavy... Therefore, I snagged this sheet of Aluminum...
Now granted that it is rather thin... but easily trimmed... and laminated... this lamination, along with key bends will give me more strength that the ole resin version I am using as a template...
Using my old proton gun... and views/ plans from this site, I layed out my box...
To keep things good, I labeled each edge a letter. Then proceeded to layout the metal that goes around the side profile... I will call this the side plate.
To creat the side plate, I left lotsa extra metal to bend over as tabs. These tabs will help reinforce the "side plate" to the outer perimeter.
Meanwhile, to create the outer perimeter, I cut out bend angles.... which got me this..
.
Careful placement in my vice... or mandrel, or sharp metal rule edge...
Notice that I do have a square tube and flat long plate as a bend angle...
There are areas that you won't be able to easily reach with your mandrels... hence the use of strong pliers...
Mating the perimeter and sideplate, I got this..
Here is the next side profile... notice the long tabs that I bent over. These will also be used to laminate the outer perimeter..
Using an adhesive... or even riveting... I have clamped the side and outer perimeter to dry...
Now that I have some lamination, I will note that I will laminate the other surface on the inside..... to hold onto items that need more strength, I will use angle aluminum behind my shell that I have created..
Time to rest up... and allow my initial adhesive application to solidify before moving to the next phase...
I am waaay bummed! My Resin proton gun from last year was "improperly" stored...
and the one I ordered this year from online, hasn't arrived. Therefore I am making my own. I always wanted to make a metal one, but have judged good ol steel a little heavy... Therefore, I snagged this sheet of Aluminum...
Now granted that it is rather thin... but easily trimmed... and laminated... this lamination, along with key bends will give me more strength that the ole resin version I am using as a template...
Using my old proton gun... and views/ plans from this site, I layed out my box...
To keep things good, I labeled each edge a letter. Then proceeded to layout the metal that goes around the side profile... I will call this the side plate.
To creat the side plate, I left lotsa extra metal to bend over as tabs. These tabs will help reinforce the "side plate" to the outer perimeter.
Meanwhile, to create the outer perimeter, I cut out bend angles.... which got me this..
.
Careful placement in my vice... or mandrel, or sharp metal rule edge...
Notice that I do have a square tube and flat long plate as a bend angle...
There are areas that you won't be able to easily reach with your mandrels... hence the use of strong pliers...
Mating the perimeter and sideplate, I got this..
Here is the next side profile... notice the long tabs that I bent over. These will also be used to laminate the outer perimeter..
Using an adhesive... or even riveting... I have clamped the side and outer perimeter to dry...
Now that I have some lamination, I will note that I will laminate the other surface on the inside..... to hold onto items that need more strength, I will use angle aluminum behind my shell that I have created..
Time to rest up... and allow my initial adhesive application to solidify before moving to the next phase...
ShadesMcPherson liked this