- October 2nd, 2012, 10:24 pm#415751
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First I want to point people to Venkman71's great plans. I followed those plans mostly and the work of Jamie Young's eva foam builds were very influential.
I'm going the same eva foam route and it's been pretty straightforward. PVC for the handle and a wood rod for the post gorilla glued together. A mix of eva floor mat foam from Harbor Freight and some of the thicker variety of Foamies from Michaels/Joann's. Some weldwood contact cement and you get this:
The doors and spacer for the doors as well as the front display housing are all made from the thicker foamies. Since this is a belt hanger I am not bothering to make the doors able to open.
The battery compartment on the back is made up of a combo of the eva foam for supports and the thick foamies for the walls. I left a space under the switch and light in the back in case I want to incoporate some means of getting the light to blink.
Since the battery compartment fits in snuglley I left the one side unglued to access the area.
Next up is the cosmetic plates. Since so much of this is already foam I decided to stick with that instead of using styrene or something rigid. I'm going to use the thinner foamies sheets for the aluminum plates n the side and a mix of various foams for the knobs, front doodads etc.
I also picked up a strobe device from Ace Hardware (like this one) I believe is designed for bike riders to clip onto their clothes at night. It has a button on one end that selects between two strobe speeds, full on or off. I thought the circuit board with the LEDs would fit inside the front display but it was too large so I ended up cutting a hole in the front of the cartridge, I left the bottom hollow, and I faced the strobe toward the inside of the display housing. I then lined the inside with a bit of aluminum tape to help reflect the light. The neat thing is due to the placement I can choose the strobe setting by squeezing the end of the trap. Here is a vid to show what I mean.
More pics tomorrow once most of the painting is done.
First I want to point people to Venkman71's great plans. I followed those plans mostly and the work of Jamie Young's eva foam builds were very influential.
I'm going the same eva foam route and it's been pretty straightforward. PVC for the handle and a wood rod for the post gorilla glued together. A mix of eva floor mat foam from Harbor Freight and some of the thicker variety of Foamies from Michaels/Joann's. Some weldwood contact cement and you get this:
The doors and spacer for the doors as well as the front display housing are all made from the thicker foamies. Since this is a belt hanger I am not bothering to make the doors able to open.
The battery compartment on the back is made up of a combo of the eva foam for supports and the thick foamies for the walls. I left a space under the switch and light in the back in case I want to incoporate some means of getting the light to blink.
Since the battery compartment fits in snuglley I left the one side unglued to access the area.
Next up is the cosmetic plates. Since so much of this is already foam I decided to stick with that instead of using styrene or something rigid. I'm going to use the thinner foamies sheets for the aluminum plates n the side and a mix of various foams for the knobs, front doodads etc.
I also picked up a strobe device from Ace Hardware (like this one) I believe is designed for bike riders to clip onto their clothes at night. It has a button on one end that selects between two strobe speeds, full on or off. I thought the circuit board with the LEDs would fit inside the front display but it was too large so I ended up cutting a hole in the front of the cartridge, I left the bottom hollow, and I faced the strobe toward the inside of the display housing. I then lined the inside with a bit of aluminum tape to help reflect the light. The neat thing is due to the placement I can choose the strobe setting by squeezing the end of the trap. Here is a vid to show what I mean.
More pics tomorrow once most of the painting is done.
Last edited by Chairman Kaga on October 7th, 2012, 10:12 pm, edited 2 times in total.
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