#470222
I decided that my 2000th post on these forums should be dedicated to my new pack build. This will be my third pack build, but my first fiberglass and my most accurate to date. I chose a GB1 pack because I love the new look to the packs; that being said, it will be weathered by Fuller's earth once finished, although additional weathering will only happen naturally. I will be using as many aluminum parts as possible, as well as all found it real parts wherever I can.

I chose the Spengler pack because quite honestly it has been covered in depth with the recent auction, giving me plenty of reference pictures. The fact that it also appears as the front proton pack in the Stairwell photoshoot is a bonus! I will be striving for as close to screen accuracy as possible. I have been collecting parts for the past few months and will begin on the shell as soon as it arrives. I will be using a V330 shell and an all aluminum thrower, body by CPU64, parts from a variety of makers, and a full light/sound kit by Crix.

I'm really excited to get started, and I'll do my best to document everything photographically for you all; as always, tips are welcome :).
Sutton621 liked this
#471926
Alright so I have a small update before the new year; almost all the parts are here, and the hardware has all even organized. I slacked on the documentation with my last two builds, but I'm gonna rectify that with this build. Here's a couple small teasers.

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More to follow real soon!
#471935
Yeah there's a few spares ;) Always prepared, right? My wife picked up this organizer and I couldn't think of any better use for it.

Well, I gave the shell a bath to scrub off the release agent, and gave myself the fiberglass itchies. I've drilled out the center hole for the Clippard, though I haven't drilled the screw holes yet; same with the crank knob: drilled but not attached yet. I did, however, drill and mount the V-Hook! I'm using Ejgunth87's four piece V-Hook setup, and I couldn't be happier. This thing is going nowhere! I've been studying all the reference photos available for the Spengler pack, and lined it up about as perfect as I could, aiming for the same mounting location.
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Marking the spots
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And mounted!
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And here's a shot of a few parts just lined up for now.
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I'll be redrilling the holes in the bumper to match the ones on the Spengler pack; I may go with a Venky screen cast bumper if I can. Next I'll be mounting the filler tube and beam line, atleast that's the plan so far ;)
#471999
It had better work, it was brand new! ;) Anyway, one thing to take note of when you get your blue brick is to make sure it's switched on when charging. Sounds obvious but I plugged it in and saw a red light, thinking it was charging but I was wrong. You're supposed to get a red AND green light and red goes out when it's done.
#472004
So I got a few things done today.

I began working on the thrower; it's an aluminum CPU64 thrower, but I decided the front gun ear was too narrow to fit the hat light, so I swapped it out for a Freeky Geeky front barrel and sleeve. The Freeky Geeky barrel has the hat light mounted in the pictures below, and the CPU64 standard one is there for comparison. I still need to widen the other hole for the button.
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Then I moved on to the grips. I'm using Venky's screen casted grips, and they are beautiful! No seem, so smooth, and that brown color is top notch. I needed to trim the front grip down roughly 1/4" to fit between the front grip and barrel lock, and it came out nice! I used a circular sanding pad on a drill and was surprised that it turned out fine on my first effort. Here's a couple shots showing what the trimmed down one looks like compared to the original size.
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Then I installed the bar graph holder. I have something special I'll be doing for the bar graph, but this piece fits perfectly in the opening and holds each individual LED in each separate hole. Best invention ever.
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Next, I removed the sunken orange had light from the top of the gun, since the Spengler pack has a outward mounted white light. I need to get a milky white light to replace the one in there now, but you get the picture.
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I also installed the green lever, although that process which seemed simple took all my attention so I didn't snap shots. I'll admit I jumped the gun and assembled much of the gun in one sitting, and got so into the moment that I didn't snap many pictures of the assembly. I'll leave you with a quick teaser of the gun, with better pictures to follow.
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#472059
Thanks guys! I can't recall who sells the bargraph but I thought it was someone on GBFans...I try to dig it up. Ben you're gonna love the grips!!

I've been conflicted with whether I want to build the pack as new in GB1, or weather it up like it was at the auction. I think I'm gonna go first movie style, possibly age it later.
#472063
Yeah, I struggled with that too. Mine looked good in that "fresh out of Egon's shop" sort of way but it almost looked too new so later on I started some light weathering. I think you've got the right idea though since it's much easier to go that direction that reverse it, so just build it as new and then you can always weather later.
Ecto-1 fan liked this
#472066
What method are you going for in holding the clear acrylic tube in the front of the Proton Gun? I purchased one of Franchesky's barrel convertors, but have found due to the welding for the Gun Ear on the front barrel I got from FreakyGeeky that mine doesn't sit flush (meaning I'll either have to grind the weld, or remove a chunk of the convertor).
#472077
I'll be honest, the welds on mine don't prohibit the barrel/collar from doing their duty. I'd say give it a little grinding if it's that bad on yours. Here's a few shots of the front of the rotating barrel/fixed front handle for ya.

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What does yours look like Ben?

Today I drilled, tapped, and installed the Legris straights; real vintage 4mm pieces. I started by drilling a small hole, then worked my way up to a larger size, and then up to a third bit. Then I used a 1/8" 27NPT tap so the straights didn't just sit in there, I wanted security. My tip: take your time and go slow with the drilling and the tapping. I then put back the straight a up with nuts to really be safe.
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I'm still trying to gather all the screen caps I can for the pack/motherboard mounts for Egon's pack. It's tricky to get a good angle of each hole, but I'm looking forward to getting that part done.
Enderwigan liked this
#472134
What kind of nuts did you use with the straights? I have a set of vintage ones, and I definitely want them to be secure, but I have heard the pneumatic connectors use a jacked up 60 degree thread, which makes things complicated...
#472135
I'll be honest, I just have a bunch of these nuts lying around, but I believe they came off of piping or something. The threading is 1/8 27 NPT so any small nuts with that size should work.
#472272
Today I mounted the grips, which was fairly easy and made for a quick job. I followed Filandrius's lead and mounted the rear handle with 8-32 socket head cap screws instead of the standard rivets; I did this simply because I have yet to run the wires and tubing. As usual, I eyeballed pictures of the Spengler pack to get the right placement.
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For the front grip I used a 8-32 shcs in the front grip...
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And for the barrel lock I used a 8-32 socket head bolt.
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I also drilled out an area inside the front grip for the bolt which allows the front barrel to rotate.
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I replaced the 8-32 bolts on the instrument bar cover with the appropriate 6-32 bolts.
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Time for an important safety tip: Be careful when rotating your front barrel, you may clip your wrist on the front tip of the gun track.
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And here's some shots of the gun so far.
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KoCo, Enderwigan, noslliT and 1 others liked this
#472274
I was going to add my master list for parts used to the first post, but I can't edit it, so I'll post it here. I purchased the majority of the thrower kit from Mandoman, and here's what I have so far.

Thrower

Gun body - CPU64
Front barrel assembly - Umoribowar (Freeky Geeky)
Rear instrument bar/ trigger box - CPU64
Front cylinder - nossliT (I think)
Rear cylinder - nossliT (I think)
Heatsink - Umoribowar(Freeky Geeky)
Gun knobs - GBFans
Side knobs - jimbo
Gun track and disks - ChapterMasterTuShan
Acrylic tube - jpa35
Trigger tip - jpa35
GB1 V-Hook - Ejgunth
Banjo fittings - jpa35
Grips - Venky
Light kit - Crix
Enderwigan liked this
#472322
Thank you! My wife has been questioning my sanity when she's seen me staring at all the reference pictures night and day, but its all about the details. I'm glad some of my build will help you!
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