Ok, almost 10 months since my last post and close to a year since starting the thread, I think it's time for an update.
I got sidetracked on other projects and priorities since my last post but have recently come back around to tinkering with the game pack. After looking over the crank gen ribs I came to the conclusion that I had to get other parts finished first before I could do a final install. Both because I need to know where I have space to mount the control circuits but also I don't want to be manhandling the pack around and accidentally bust a rib.
So my next goal was to build and install the health bar lights. Short of hooking up a EKG and monitoring my vitals if I wanted the healthbar to be anything other then static lights I'd have to work something out. I considered putting them on a timer so the longer the pack was on (and theoretically being worn) the lower the healthbar would go. The better solution was to make them a battery life indicator so I'd know when I was running out of juice. It took a bit of wrestling with the circuit design but I eventually managed to breadboard something that will work with my batteries of choice.
With the circuit designed it was just a matter of fitting it onto a board small enough to go where I wanted it.
3mm LEDs were soldered onto small strips of perfboard and installed in the pack.
I then covered them with tinted acrylic lenses.
...and we've got lights!
Next I need to make the overheat lightbars. If they were just red LEDs all the way up it'd be easy but of course the first 3 have to shift gradually from yellow to red. There are a couple ways to do this but picking a "best" option is tricky. I really need to work out how I'm driving other parts of the pack in order to make a decision, namely the two bargraphs on the thrower that light simultaneously with the overheat bar.
After thinking it over my next course of action was going to have to be assembling the thrower. A few months ago I'd cleaned up the body halves and fiberglassed them together.
So I pulled everything out on my workbench to look it all over. I'd forgotten just how much work is necessary to get this thing just to the point that I can start thinking about electronics.
So this is where I'm at. Hopefully over the next 2 months or so I can get the thrower assembled to the point that I can work on electronics over the cold months. If I'm really lucky I may even get some paint on the thing.