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Cristoval's Pure Rook Spongeface Gizmo Build

Posted: January 8th, 2020, 6:42 pm
by cristovalc
Hey all, I'm far enough along on my Spongeface belt gizmo build that I thought I'd share! I hope this thread proves useful to all the other rookies out there who feel a bit out of their depth when it comes to this build. It turned out to be a lot of fun and I started with absolutely zero experience when it came to soldering and circuitry.

I've consulted both Spongeface's excellent instruction manual and bishopdonmiguel's great build as well, and if there is any advice I can impart on my end it's that YOU SHOULD ABSOLUTELY READ THROUGH EVERYTHING FIRST, because I made some real bonehead mistakes that could easily have been avoided by not rushing in as if to be the fool. I also may have breathed in a bunch of lead fumes because I was too lazy to grab a fan but anyway let's get going...

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I started with the resistors and not with the daughterboard as recommended, so already this was where I made rookie move numero uno. Did you know you solder bits to the board from the back side? I would have known this had I not been a chump. This caused some real problems down the line because I had to go and clean up a lot of the mess that comes from doing it this way after the fact...

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Next up was the standing resistors. Because I was still soldering from the top of the board I melted some of the plastic covering and I'm sorry it looks so gross! I'm sorry I did this to your beautiful creation!

It also caused issues where holes would get plugged, or the metal ring melted right off so I had nothing for the solder to grab on to! I improvised by just cutting the lead to the appropriate hight, then building up a long thread of soldering material to it, and wrapping any exposed bits in more plastic wait no come back don't leave!

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It was at this point my friend suggested that it's much easier if I flip it and solder from the correct side. "NAH!" I said, "top all the way—it looks more authentic!" (actual quote), so I continued on with the transistors until finally something snapped in my brain, and I wondered why all other circuits didn't look like melty piles of garbage. "Ah! If only I had been warned..." I said as I angerly flipped to like the first g-d paragraph of Spongeface's very, very intricately detailed instructions. D'OH!

Moving along...

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Things were starting to go smoother now that I was approaching it the correct way or so I thought. The next bit was the dreaded gold pins! Heating up the plastic casing was easy enough and shimmying them into position was fine, but I still bear the battle scars to this day of trying to pry off the black bits as they start to stack up on one another! These sumbishes were tough, and I ended up having to reposition 90% of them one-by-one because prying off the plastic sent 'em flying, even when soldered in place! I also ended up positioning them a bit higher off the board than the recommended flushness, but this is one mistake I actually didn't mind! It gave a bit more dimension to the board.

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These were fine, everything was fine. Super glued on and I took the extra time to make sure they were lined up semi-decent (after making sure they were flipped the correct way)! They weren't lying when they said you only get about 3-5 seconds of adjustment time before it sets for life. Having the white chips in place gave me some more time to line up the pins a bit better as well now that they had something to be flush against. The black boxes I didn't quite get the chance to line up as great due to the glue drying but OH WELL GOOD ENOUGH.

At this point I embraced any jank that came up as part of the charm of the whole thing. The Ghostbuster ensemble ain't exactly passing the Jony Ives quality standard if you know what I'm sayin'.

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Sticker time! Oh yeah, look at me getting so confident I'm like framing my shots and using filters and stuff!

OH YEAH! I got so cocky with my new found soldering powers that I skipped ahead a bit and started putting on the bits at the top. The bits that actually do stuff! Don't cut yourself on my edge! (I cut myself on many of these edges)

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More stuff added! I'm glad I worked my way up from the bottom (literally) on this, as the marked improvement really shows! I was nervous about the functional bits but it was hella easy. You got this rookie who is also maybe reading this!

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HAHA, I was building two along with my friend this whole time. This is about the point we caught up with each other and it was time for the ultimate test of whether we janked it up or not...

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SUCCESS!


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NIXIES!

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MORE SUCCESS!

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The nixies were the most rewarding part! I ended up pushing ahead and doing most of them in a night as it was a really nice relaxation tool. Lining them up properly with the holes was a bit of a pain for the first couple, but after that you kind of get the feel for the correct way you should be bending and positioning them. Got them as close as I could and then tweaked 'em around with tweezers.

And that's where I stand so far! I'm hoping to burn through the rest in the next week and then it's off to build the Charlesworth ghost trap!

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I'm super glad I started with the gizmo because it taught me to have the patience I will need going forward with the proton pack and other ghost fighting accoutrement. Thanks for your great work putting together this kit, spongeface!

Re: Cristoval's Pure Rook Spongeface Gizmo Build

Posted: January 9th, 2020, 8:14 pm
by cristovalc
Has anyone done any weathering on their belt gizmo? Thinking that may help me cover some of the mistakes I couldn't go back and clean up.

Re: Cristoval's Pure Rook Spongeface Gizmo Build

Posted: January 15th, 2020, 3:07 pm
by cristovalc
More progress, more setbacks!

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Oops! The 9V connector is as flimsy as warned and I had 'em bust off on me twice (once even after glueing them!), so with the amount of cable available on the original becoming smaller and smaller, I bought a longer connector and will wait until the full board is done and connect them to the secondary inputs at the top of the board, along with a heftier amount of glue! Thank goodness for the two connection options!

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The second problem arose when trying to jam the LED and wiring into the Error box. With a lot of pushing and pulling the wires would become disconnected from the LED and would require additional cutting and re-soldering. I ended up running out of shrink wrap and appropriate wire lengths to continue, but thankfully these two things are easy enough to acquire at any hobby/hardware shop. Grabbed some more and will continue on later.

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The last bit of the mobo was the little "pillow" transistor(?) thing(??), and it was actually the easiest part this go round, even though it too needed a couple passes before I was happy with it. The first time around I didn't quite drill the holes deep enough, so even with superglue applied the wires easily broke when trying to bend it in place. The plasti-dip also had quite a few bubbles, which was caused by (a) not stirring it enough and (b) dipping it in and out too quickly. I'd recommend a slow dip in (think end of Terminator 2 pace), hold for 5 seconds, and then a slow rise out. It will only need about 2 dunks to remove the 3D print detail. If you mess up, the cured plastic can be easily sliced open with a knife and peeled off for round two.

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Daughterboard is next then we are finito!

Re: Cristoval's Pure Rook Spongeface Gizmo Build

Posted: January 17th, 2020, 12:18 pm
by cristovalc
I ended up blowing through the rest of the daughterboard, but forgot to take pics! It was super easy though, and I made sure to be extra careful with the more fragile wire as wires haven't been my strong suit thus far. I'll glue down everything on the back for extra measure as well.

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I ended up blowing up the LED (didn't know that could happen on this??) by using some substandard wire. I found some 22 AWG wire that was the finer "hair" like style and boy oh boy did it not work as planned... I'll seek out more or the "solid" single wire that was provided and continue on. I just miiiiight have enough left over to finish the job but I don't trust myself. I blew through too much of the original stuff by making mistakes pushing the wire through the LED box and on the pillow-resistor thing.

Anyway, 95% there!

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Re: Cristoval's Pure Rook Spongeface Gizmo Build

Posted: January 17th, 2020, 4:07 pm
by Ectotainment
Looks Great!

Re: Cristoval's Pure Rook Spongeface Gizmo Build

Posted: January 18th, 2020, 8:41 pm
by cristovalc
Thanks!

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She's all done now! I'm gonna some velcro to the underside of the daughterboard and needs the hook, but it's like, pretty much done yeah! Replaced the LED with a standard red 3mm and crammed it on in there. This was a barrel of fun! I'm itching for more so it's on to the ghost trap.....

Re: Cristoval's Pure Rook Spongeface Gizmo Build

Posted: January 19th, 2020, 5:46 am
by bishopdonmiguel
Great job. Your “adventures in soldering” was a good read. Thank you for sharing.

Re: Cristoval's Pure Rook Spongeface Gizmo Build

Posted: January 20th, 2020, 9:46 am
by cristovalc
Thanks! Your build was super inspiring and I told myself I was gonna do it all nice and clean the same way, and then proceeded to do the opposite! I'll maybe clean up and replace the resistors one day, but I'll wait for them to wear down on their own first.

Where are you all tucking the battery for thing in to? Just the utility belt or do you loop it on the inside of the holster? Also thinking of using velco on the motherboard and holster to keep it firm in place...

Re: Cristoval's Pure Rook Spongeface Gizmo Build

Posted: February 6th, 2020, 10:26 pm
by cristovalc
Small update! I've built myself a holster! I thought it would be cheaper than buying from online but I mean all the studs and clips had to be bought in bulk, and I didn't have many of the cutting tools either so jokes on me I guess. Felt good to fashion it with my hands though!

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Fits snug as a bug in a rug.

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Spongeface was also kind enough to send me some replacement resistors to swap out for the ones I mangled. I didn't take photos of this process as it involved a lot of burnin' and cussin'. Don't try to replace resistors folks, do it right the first time!

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You can't see said handiwork because of the holster, but my brain can and it was OCD as shiz. For the small gold bands on top of the white chips I just some foil pineapple stickers and sliced 'em thin. Cost me $2 and was by far the cheapest part of this process.

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Re: Cristoval's Pure Rook Spongeface Gizmo Build

Posted: February 7th, 2020, 3:50 pm
by mike_waclo
Great work!! I'm working on Spongeface's kit right now, too... Started with the daughterboard, after reading your post. :)

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Getting ready to start on the main board tonight!

Re: Cristoval's Pure Rook Spongeface Gizmo Build

Posted: February 7th, 2020, 9:50 pm
by cristovalc
Well I'm glad I could save at least one soul the hassle... Haha

Looks great so far!

Re: Cristoval's Pure Rook Spongeface Gizmo Build

Posted: February 8th, 2020, 1:38 pm
by mike_waclo
Definitely helpful! Your post nudged me over the line to finally making the purchase. I have a particle board/printed paper Gizmo from Etsy from a few years back, but it's been less than water resistant, and starting to look a little rough, so this was an exciting uniform upgrade!

Made a ton of progress on the board last night. Oh my god, those gold pins for the white chips. Was pretty lucky with only one or two of them being loose in the end, but the heating and pushing on those black spacers to get them ready for mounting was quite the challenge.

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Re: Cristoval's Pure Rook Spongeface Gizmo Build

Posted: February 8th, 2020, 8:41 pm
by cristovalc
Dang, those pins went in real clean! Opposite problem for me. Black plastic bits were a cakewalk but I cut my fingers so much trying to remove them once placed.

Re: Cristoval's Pure Rook Spongeface Gizmo Build

Posted: February 12th, 2020, 4:14 am
by mike_waclo
Banged through the rest of it last night... I was dreading the nixie tubes, but those actually weren't that bad at all. In hindsight, I would've spaced the black chips a little farther apart, but the glue set FAST and I had to live with my choices. :) Still amazed with this kit, and it's a HUGE improvement over the basic one I'd been rocking for the last few years.

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Just waiting on a new holster to arrive from Tyger Cheex!

Re: Cristoval's Pure Rook Spongeface Gizmo Build

Posted: February 12th, 2020, 10:49 am
by cristovalc
Great work! Nice loop-de-loop treatment on the alligator clip. Didn't really know what to do with mine so I just trimmed it down some so it wouldn't get snagged on things. The black caps are definitely something I wish I would have planned a bit better for too, but yeah the glue does not leave time for adjustments.

Re: Cristoval's Pure Rook Spongeface Gizmo Build

Posted: February 12th, 2020, 5:11 pm
by mike_waclo
Curious what you chose to do in regard to the battery? I don't really want to attach it to the back of the board, but I'm also not entirely certain how I'll mount it inside the holster, either.

Re: Cristoval's Pure Rook Spongeface Gizmo Build

Posted: February 12th, 2020, 5:20 pm
by cristovalc
I haven't implemented it yet, but I'm going to attach some velcro inside the holster flap, and just bend the connector around inside it with another piece of velcro stuck to the battery. My friend already did it this way and it works great.

Re: Cristoval's Pure Rook Spongeface Gizmo Build

Posted: February 14th, 2020, 5:57 pm
by Macktacular
Fantastic work, thanks for sharing your build.

Re: Cristoval's Pure Rook Spongeface Gizmo Build

Posted: February 19th, 2020, 10:32 am
by RHansen
The battery being attached to the inside of the flap worked great for me. I just used a piece of velcro on the actual battery itself, but I am planning on swapping it out for a battery box with a more easily accessible on/off switch in the future!

This was a great build with you CristovalC, looking forward to our progress on the ghost traps and then onto the pack!

Re: Cristoval's Pure Rook Spongeface Gizmo Build

Posted: March 24th, 2020, 3:05 pm
by cristovalc
Finally finished this today. Here's a photo of how we handled the battery.

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Also, if anyone is interested Adam Savage is currently speeding through a build on this here: https://www.youtube.com/watch?v=p4odzVGI9oQ

Re: Cristoval's Pure Rook Spongeface Gizmo Build

Posted: October 10th, 2020, 7:14 pm
by Dove
Man that looks awesome!! Nice work.

Re: Cristoval's Pure Rook Spongeface Gizmo Build

Posted: October 13th, 2020, 12:02 pm
by cristovalc
Hey, thanks! It's weird to think that this is where it all started at the beginning of this year! It's honestly felt like at least 2 years since I've began, but yeeesh, I guess that explains the Ghostbuster build burnout I'm experiencing right now...

Re: Cristoval's Pure Rook Spongeface Gizmo Build

Posted: December 12th, 2020, 6:20 am
by Nighty80
Amazing work cristovalc - and Spongeface for that matter!
Great write up and insight into the build process.
This thread helped inspire me to create my own Gizmo, as Spongeface's are unavailable (and shipping from the US is a small fortune!), but one day...

Re: Cristoval's Pure Rook Spongeface Gizmo Build

Posted: September 11th, 2021, 5:16 pm
by Biggeekdaddy
Great build. Thanks for sharing. Just started my pack and needed to take a break so did the gizmo. Just got some leather to do the holder. Hope it turns out just as good as yours.
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Re: Cristoval's Pure Rook Spongeface Gizmo Build

Posted: September 13th, 2021, 9:15 pm
by cristovalc
Looks great! I ended up redoing my gizmo holder with a thicker bit of leather but its pretty easy to make! Just need patience and a steady hand, which building the gizmo should have well prepared you for :)

Re: Cristoval's Pure Rook Spongeface Gizmo Build

Posted: October 5th, 2021, 9:00 pm
by ArtsNFartsNCrafts
Looks awesome. I just completed this kit this week, and will make a thread soon.

If it's not too much trouble, could you share with me the brand of super glue you used for yours? I've tried a couple I have on hand, but it doesn't seem like they're setting on either of the surfaces (talking about the phone cable plug glued to the big board, specifically). I was using a pretty rigid silicone adhesive that worked great, and honestly it may work again with a little more added (I thought it might also help soften impacts to the components), but if there's something better out there that'll save me headaches in the future, I'm open to it!

Re: Cristoval's Pure Rook Spongeface Gizmo Build

Posted: May 5th, 2022, 10:39 pm
by cristovalc
So I assume you already long finished this project (sorry I didn't see your reply earlier) but for anyone looking for the answer to this it's plain ol' on brand Super Glue. There are probably better things out there that don't leave a weird opaque residue.